Production mould technical dossier

6CAV round flat lid mould

6CAV round flat lid mould for thin-wall food container and bowl programs requiring reliable closure fit. Supports clear-lid applications, fast-cycle output, stable geometry, stack release and customizable sealing structures for transport-ready packaging.

Typical product

Clear round flat lid matched with meal box, bowl and thin-wall food container series

Typical material

Clear PP or buyer-specified resin after fit and heat-resistance review

Machine matching

350T high-speed injection molding machine

Cycle time target

Within 6 seconds per shot, depending on resin, lid weight and cooling layout

Cavity configuration

6 cavities for this model; alternatives can be evaluated by output target

Fit validation

Container sample, rim tolerance, closing force, leakage test and stack height should be confirmed before steel cutting

Clear round flat lid for food container and bowl systems
Real Hengqi tooling or product reference. Final cavity layout and structure are customized to the approved drawing and production target.

Six-cavity round flat lid · visual project record

Inside a 60-day reference build.

This reference schedule connects the matching-container review with mould-base preparation, precision machining, inspection, assembly and production trial. Final timing is confirmed from the approved lid geometry, steel route, hot runner, machine and acceptance plan.

60Total reference days
015 days

Product and fit review → mould-base release

0223 days

Rough machining → coordinated lid geometry

0320 days

Precision finishing → dimensional inspection

0410 days

Assembly, cooling, venting and hot-runner checks

052 days

Mould trial → fit, stack and sample validation

Mould-base plates prepared in Hengqi's workshop
Hengqi manufacturing reference · mould-base preparation
Days 01–0501 / Fit review & mould base

The matching container defines the lid before steel is released.

The lid diameter, rim engagement, closing force, pull tab, stack height, resin and filling temperature are reviewed together with the matching container or bowl. Mould-base references, cooling, ejection and hot-runner interfaces are then prepared around the released six-cavity layout.

  • Lid and matching-container geometry reviewed together
  • Machine space, projected area and six-cavity layout confirmed
  • Cooling, ejection and service interfaces released before machining
HISION five-axis machining centre producing mould geometry
Hengqi manufacturing reference · coordinated five-axis machining
Days 06–2802 / Coordinated geometry

Complex rim and stacking features are machined with fewer datum transfers.

Coordinated machining protects the relationship between the lid rim, snap profile, stacking ring, pull tab and assembly interfaces. The route leaves a controlled allowance for precision finishing instead of relying on late manual correction.

  • Rim, stack ring and pull-tab geometry held in one datum strategy
  • Fewer re-clamping steps between related features
  • Predictable finishing allowance for later operations
Makino precision machining centre used for mould finishing
Hengqi manufacturing reference · precision finishing
Days 29–4003 / Precision finishing

Sealing and release interfaces receive a controlled finishing route.

Finishing focuses on the cavity surfaces and interfaces that influence lid flatness, closure consistency, venting and clean release. The approved steel condition and surface requirement determine the final cutting and polishing sequence.

  • Controlled rim and closure-profile finishing
  • Venting and release surfaces prepared for repeatable moulding
  • Allowance protected for fitting and polishing
Hengqi CMM inspection room with a mould component under probe
Hengqi inspection evidence · CMM component verification
Days 41–4804 / Dimensional verification

Critical geometry is checked before the mould becomes a closed assembly.

Functional datums, cavity relationships and selected lid-forming features are compared with the released design. Findings can be returned to machining while the component remains accessible, reducing the risk of discovering a fit problem only at trial.

  • Critical geometry compared with released CAD
  • Cavity relationships reviewed before assembly
  • Findings returned to the responsible manufacturing stage
Section view of Hengqi MAX valve-gated hot-runner system
Hengqi engineering reference · valve-gated hot-runner section
Days 49–5805 / Assembly & melt delivery

Six cavities become one cooled and balanced production system.

The hot runner, cooling circuits, ejector system and moving interfaces are assembled and checked together. Gate position and temperature control are reviewed against lid appearance, filling balance and the practical service route.

  • Six-cavity melt balance checked as one system
  • Cooling, venting and ejection functions reviewed before trial
  • Service access considered during final assembly
Hengqi high-speed injection moulding trial machine line
Hengqi manufacturing reference · production trial and sample validation
Days 59–6006 / Trial & fit validation

The lid is accepted with its matching container and production conditions.

Trial work reviews cavity balance, lid weight, flatness, closure engagement, stack release and the practical cycle under suitable resin, cooling, machine and automation conditions. Representative lids are checked with the matching container before the agreed evidence package is prepared.

  • Cavity balance and representative lid weight recorded
  • Closure fit, stacking and leakage risk checked with the container
  • Cycle target evaluated during stable continuous running

Hengqi proof system

The product page should also prove who can deliver the mould.

Buyers do not evaluate the product concept alone. They also need evidence that the supplier can design, machine, measure, trial and support the mould through production acceptance.

Hot runner and multi-cavity flow balance are reviewed around the real product and output target.

CNC, EDM, component fitting and CMM inspection are connected through the same manufacturing route.

Engineering support continues from drawing review and trial correction to production and after-sales response.

01 / Engineering review

The mould proposal must match the real production line.

Product geometry, resin, machine, cycle, lid or label and automation are reviewed as one system. The sections below explain the project-specific decisions buyers should confirm before steel is released.

Six-cavity round flat lid mould reference

Engineering checkpoint 01

Round lid mould focused on sealing consistency and line efficiency

This 6CAV round lid mould is built for meal-box and takeaway food packaging where repeatable seal fit and easy closure behavior are critical for customer satisfaction.

The mould is tuned around matching container geometry to reduce leakage risk while keeping high-volume production stable on fast-cycle lines.

6CAV round lid mould core side

Engineering checkpoint 02

Pre-tooling checks buyers should align first

Key technical checks include container-rim tolerance, closing force target, storage/transport leakage requirements and resin shrinkage behavior.

These inputs guide runner type, venting strategy, cooling channel arrangement and steel selection so the mould holds dimension and sealing quality over long production campaigns.

6CAV round lid mould cavity side

Engineering checkpoint 03

How the lid mould supports container system quality

A lid mould should be evaluated together with the matching bowl or tray because sealing performance depends on both parts, not the lid dimension alone.

For container-system projects, Hengqi can review the cup rim, lid snap profile, stacking clearance and transport test requirements before confirming the mould layout.

Clear round flat lid for food container and bowl systems

Engineering checkpoint 04

RFQ details for a round food container lid mould

Useful quotation inputs include the matching container drawing, lid sample, resin grade, lid weight target, filling temperature, packing method and required leakage or drop-test standard.

These details help avoid a mould that runs quickly but fails on closure fit, lid flatness or downstream packing reliability.

02 / Tooling specification

Compare the technical basis, not only the mould price.

These values describe the current reference project. Final steel, cavity count, runner, machine and cycle target are confirmed from the customer product and production plan.

Typical product

Clear round flat lid matched with meal box, bowl and thin-wall food container series

Typical material

Clear PP or buyer-specified resin after fit and heat-resistance review

Machine matching

350T high-speed injection molding machine

Cycle time target

Within 6 seconds per shot, depending on resin, lid weight and cooling layout

Cavity configuration

6 cavities for this model; alternatives can be evaluated by output target

Fit validation

Container sample, rim tolerance, closing force, leakage test and stack height should be confirmed before steel cutting

Front and rear mold material

Domestic or imported 2344/S136/customer specified

Mold base material

P20/4Cr13/Customer specified

Runner options

Needle valve or needle point hot runner

Reference delivery

60-day design-to-trial project schedule

Customization

Lid diameter, sealing edge profile, vent design, stackability and anti-leak geometry

03 / Before shipment

Acceptance evidence should answer production questions.

The exact checklist is agreed for each project. These are the core records buyers normally use to confirm dimensions, function, output and correction closure before shipment.

View inspection process
01

T0 / T1 trial records

Record the trial setup, resin, machine, process window, visible defects and required corrections.

02

Dimensional inspection

Verify critical product and tooling dimensions against the approved drawing and agreed tolerances.

03

Part weight and wall thickness

Check shot-to-shot consistency, thin-wall distribution and deformation risk across representative samples.

04

Lid fit or sealing test

Review closure engagement, rim flatness, leak risk, opening force and stacking where the product requires it.

05

Cycle and continuous running

Confirm the practical cycle target under suitable resin, cooling, machine and automation conditions.

06

Final evidence package

Provide agreed samples, trial video, inspection results and correction records for customer confirmation.

04 / Quotation checklist

Send enough production data for a useful tooling proposal.

A drawing or sample is the starting point. Machine, resin, output, closure and acceptance details allow Hengqi to review cavity layout, steel, runner, cooling and automation with fewer assumptions.

Product drawing or physical sample

Capacity, dimensions and target part weight

Resin grade and food-contact requirement

Target cavity number and annual output

Injection machine model and tonnage

Expected cycle time and automation plan

Matching lid, label or sealing requirement

Acceptance standard and delivery schedule

Discuss this mould with an engineer.

Send your drawing, sample photos and production target. Hengqi will review the project scope before preparing the quotation.

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05 / Buyer questions

Questions to resolve before quotation.

Can this mould be matched to our existing round container platform?

Yes. Lid diameter, sealing rim profile and fit tolerance can be customized around your existing container drawings or samples.

What production speed is realistic for this 6CAV lid mould?

A cycle target within 6 seconds is typical on a suitable 350T high-speed line, with final speed dependent on resin flow, part weight and cooling efficiency.

Can this lid mould be optimized for anti-leak transport requirements?

Yes. Sealing profile geometry, venting and tolerance strategy can be adjusted during design to improve anti-leak performance across filling, transport and storage.

Should buyers send the matching container sample too?

Yes. The matching container drawing or sample helps confirm sealing profile, closing force and tolerance strategy before the lid mould is finalized.

Can this round lid mould be made for hot-fill food packaging?

Yes, but buyers should confirm the resin, filling temperature, lid flatness target and leakage test method so the mould can be tuned for thermal stability.